Projects

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“We recently commissioned Opensoft Systems to provide us with greater resilience in our main control system. The system is critical to our site operations and the continuous production of CO2. They implemented the required engineering modification Read more

Air Liquide

UK Primary Process Plant Manager

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“We recently called on Opensoft following a failure of a critical PLC operating our UF Filtration Plant resulting in in-operability of our plant.Despite not having a support contract in place with Opensoft, they responded promptly out of hours, to Read more

Dairygold

Site Electrical Engineer

Fine Lady Bakeries
“Fine Lady Bakeries approached Opensoft to deliver a one to one personal training course for myself on our Mitsubishi FX & Q Series PLCs. As I was new to the company I wanted to familiarise myself with our PLCs to be able to diagnose and fau Read more

Fine Lady Bakeries

Engineering Manager

Marston’s PLC
“We asked Opensoft Systems to implement their AVS backup and recovery system for our SCADA system. The system provides control of our brewing facility and is vital in ensuring our Brewery’s production is maintained. Utilising their AVS softwar Read more

Marston’s PLC

Head Brewer

Hope Construction Materials
“We commissioned Opensoft Systems to assist us with making adjustments to our InFeed PLC code to reflect physical movement of several conveyors at our Holme Hall Quarry site near Rotherham. Upon visiting the quarry, Opensoft’s expertise highli Read more

Hope Construction Materials

Assistant Quarry Manager

Jotun Scunthorpe
“We recently chose Opensoft Systems Ltd to assist us with implementing a numbers enhancements across our plant control systems. Following the work on-site, a two-day training session was set up to help with knowledge transfer. We wanted a bespoke c Read more

Jotun Scunthorpe

Site System Specialists

Meadow Foods
“We chose Opensoft Systems to implement the new historian owing to their wealth of experience in integrating automation software across fast-moving process operations. Opensoft installed the historian with minimal fuss and aligned the reports to Read more

Meadow Foods

Engineering Manager

Ibstock Brick
“The plant had experienced a number of ‘after the event occurrences’, where operational difficulties had been encountered which led to valuable production losses. An Industrial Data Historian was installed to enable the real-time collection Read more

Ibstock Brick

Ibstock Factory Manager

Titan Steel Wheels
“We approached Opensoft Systems to take a look at the control system within Titan Steel Wheels Paint Facility. They re-developed application using SCADA software and integrated it into the existing PLC 5 hardware. They upgraded the SCADA system to Read more

Titan Steel Wheels

Production Engineering Manager

E-on
“We had two SCADA applications running our steam turbine. These were on old operating systems and starting to show signs of failure. We chose Opensoft to help us upgrade and replace these systems. They had carried out work at another EON site, so w Read more

E-on

Maintenance Coordinator

Ross & Catherall – Doncasters Group
“We needed advice on what we could do, so Opensoft came out to see us very promptly the next day where they were able to outline the options available to us concisely. In the end, we opted for a full upgrade, as this was the best solution presen Read more

Ross & Catherall – Doncasters Group

Engineering Manager

Arconic
“I would just like to express my thanks to your Engineering Support Team as you have helped us recently. Owing to an erroneous update we experienced a failure of our iHistorian data historian. As you are aware the historian is used as a storage cen Read more

Arconic

Project Manager

Biffa Waste Services
"I am pleased with how this project has progressed.From start to finish the objectives were well defined and the documentation supporting our project has been first class." A number of long-standing communications issues on our network c Read more

Biffa Waste Services

Site Electrical Engineering Manager

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“Dairygold – we employed Opensoft Systems to integrate our two SCADA systems on site, which communicated to a Siemens S7 PLC controlling our evaporator process. The project was well executed with zero downtime to our production process at the Read more

Dairygold

Site Electrical Engineer

Hydro Aluminium
“We contacted Opensoft Systems to carry out and upgrade our Rockwell, RSView SCADA system, which provides a valuable monitoring function for the control of our furnace operations onsite. Their engineer carried out the work with professionalism and Read more

Hydro Aluminium

Engineering Manager

Johnson Matthey
"I should like to express my appreciation of the work that your engineers performed for us over the last few weeks in making the switch over to the AVS system such a trouble free experience. Your engineers were also very helpful in other matters Read more

Johnson Matthey

Senior Instrument Project Engineer

Magnesium Elektron
"We chose Opensoft Systems to deploy a data historian system for a new Magnesium production facility. They provided vital expertise from the specification of the server hardware, interfacing historian to our plant controllers through to designin Read more

Magnesium Elektron

Avery Dennison
“Opensoft undertook a project for us to integrate our MRP System to our machines SCADA control system. Although not a defined project, we knew clearly what we wanted to achieve. Opensoft understood our needs and explained to us in practical terms h Read more

Avery Dennison

Celtic Anglian Water
“Opensoft Systems have implemented for us a Data Historian, for the secure collection, storage and reporting for our site's operational and environmental reporting requirements. We then asked them to deploy their AVS backup and recovery soluti Read more

Celtic Anglian Water

Kerry Group
"Opensoft Systems provided us with a manufacturing execution solution to replace our existing process control interface. The solution is fully automated and incorporates full system redundancy and batch reporting across our manufacturing operati Read more

Kerry Group

Polyflor
“Your AVS software has provided us with the security of regular automated data backup processes and the peace of mind that we have instant recovery of our SCADA application in the event of a SCADA PC failure. The added benefit of your AVS softwa Read more

Polyflor

Senior Plant Engineer

Premier Foods
“We chose Opensoft's AVS system to provide a much-needed upgrade and application resilience to our Line 1 production facility. Our existing SCADA system had been in situ since 1998 and ran on the Windows NT platform connected to Siemens S5 PLC Read more

Premier Foods

Luxfer Gas Cylinders
“Opensoft successfully implemented a SCADA and Data Historian solution for our gas cylinder heat treatment area.The system has been of great benefit in providing us with reliable data collection and a secure means of backing up our heat treatment f Read more

Luxfer Gas Cylinders

We collaborate with our clients on all size of projects from initial concept and feasibility studies to full scale turnkey deployments.

Project Phases

Alignment is key to success. Understanding our clients requirements is key to project success. This is why we adopt an open approach by first listening to your requirements and then collecting information relating to your existing system and infrastructure. Often our Site Audits are taken up to allow this information to be understood following which we have a solid foundation to then validate the information against your requirements.

Project Design & Implementation

We provide system design advice for improving existing systems through to designing new installations across your manufacturing facilities. Our design service extends to defining both User and Functional Requirements through to Technical Design.

We provide a complete service from Design, Panel Build, Technical Drawings through to Integration and Implementation across your industrial control systems.

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Our Solutions

Our solutions encompass all industrial systems. From the design and development of PLC, HMI & SCADA systems to the delivery of high availability virtualised environments.

Our team of dedicated professionals can be mobilised to deliver a range of projects across all your Operational Technologies (OT). We are able to handle small-scale modifications, system upgrades, enhancements and troubleshooting assignments through to large-scale integration projects.

We have a wide range of expertise and can manage the most complex multi-skilled software projects. Our team has an extensive working knowledge of OT technology, from Programmable  Logic Controllers, HMI & SCADA through to SQL Databases and bespoke software design projects.

Our integration projects are engineered with openness in mind, using open, easily scalable, solutions from world-leading vendors.

Formal Project Engagement Model

Browse our gallery of case studies

MES ERP Integration Case Study Food Manufacturer – MES / ERP Integration
Cheese Manufacturer Cheese Production – SCADA / Virtualisation
Brewing Company Brewing – PLC / SCADA Integration
Anaerobic Digestion Plant Waste Management – Anaerobic Digestion / Control & Optimisation Project
Gas Industry Air Separation Producer – Major Automation Project
Brick Manufacturer Brick Manufacturer – Data Collection & Reporting
Energy from waste Waste Management – Energy from Waste / Data Reporting
Off Road Equipment Automotive – Off Road Equipment / SCADA & PLC Project